Sunday, 7 February 2021

Microwave oven - troubleshooting fault finding and repair

First i test the mains cable from the pin on the plug to the terminal on the incoming mains PCB board inside the microwave, first set multimeter to read ohms continuity and you should get very low ohms reading if you OL you have  faulty cable or fuse has blown is either plug or internal to microwave. 

Actually first thing is to discharge capacitor to void injury

 

Short out the terminals of the capacitor with an insulated set of pliers.


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Buy a good Multimeter on Ebay UK here



Actually first thing is to discharge capacitor to void injury   Short out the terminals of the capacitor with an insulated set of pliers.




Microwave oven - troubleshooting fault finding and repair

Here i test the live both sides of internal fuse so i am testing the fuse as well 
and then do the same on the neutral pin to neutral terminal on PCB board
if you get 

Microwave oven - troubleshooting fault finding and repair

Below i am testing the thermal cut out its easy to get to and easy to do so my as well do it now 

Microwave oven - troubleshooting fault finding and repair

Below i am testing the bulb this is 141.6 ohm so very good 
not an essential test but easy to do and again easy to get to 

Microwave oven - troubleshooting fault finding and repair




Now ill test the door micro switches there are three of them and they provide 
protection preventing the microwave operating when door is open and any 
risk of exposure from the waves , so very important these work correctly s 
they can turn off power to the primary side of winding preventing it working


Microwave oven - troubleshooting fault finding and repair

as you can see with door closed the switch is on and low continuity

Microwave oven - troubleshooting fault finding and repair

with the door open the switch turns off and meter should red OL 
beware some switches may be the opposite and turn open when open 

Microwave oven - troubleshooting fault finding and repair

Test ll three micro switches and ensure the same results are seen

Microwave oven - troubleshooting fault finding and repair
closed

                                                                               open
Microwave oven - troubleshooting fault finding and repair

last one with the door closed we have  reading on multimeter 

Microwave oven - troubleshooting fault finding and repair


close up of connections to microswitch 

Microwave oven - troubleshooting fault finding and repair

and door open the switch is open and multimeter shows OL 

Microwave oven - troubleshooting fault finding and repair


Now i test the primary winding side of the transformer 

Microwave oven - troubleshooting fault finding and repair

Primary winding was 3.4 ohms so good if it was short circuited or 
OL it would be faulty.

Microwave oven - troubleshooting fault finding and repair

Next i check the high voltage output side tap of transformer you test for the terminal 
pin to ground and usually read from about 90-180 ohms and should not be short circuited 




Microwave oven - troubleshooting fault finding and repair


This one reads 75.8 OHMS so happy with that 

Microwave oven - troubleshooting fault finding and repair

next i test the secondary winding of transformer it can take some tracing which wire is 
which but you should find them , trace them back to the transformer and test this one reds 
1.3 ohms and is not short circuited or leaking to earth so good 

Microwave oven - troubleshooting fault finding and repair


Next i switch meter to capacitance mode to test the capacitor and test across the 
DISCHARGED capacitor it reads just under  micro farad check side of capacitor to
see actual size to compare

Microwave oven - troubleshooting fault finding and repair


Next i test the diode i cannot get  reading in both diode mode or high ohms 
im suspecting it might be a fail but you need to do further testing in order 
to be certain.

see video here for testing these 

Microwave oven - troubleshooting fault finding and repair

Microwave oven - troubleshooting fault finding and repair

Microwave oven - troubleshooting fault finding and repair

as you can see i tested in both direction instead of swapping 
the clip around i just swapped leads in meter as its easier but just ensure you test both ways 
see video link to see a good reading 

Microwave oven - troubleshooting fault finding and repair

Microwave oven - troubleshooting fault finding and repair

if the primary side or transformer is not getting power it could be either 
micro switches or this rely on the main control board and is bout the only repair that can be done on board before needing to replace the PCB

Microwave oven - troubleshooting fault finding and repair


See video of this process below


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